涂裝生產(chǎn)線常見問題及解決辦法
涂裝設(shè)備、工作環(huán)境、涂裝管理、涂裝工藝和材料直接關(guān)系到涂裝生產(chǎn)線的生產(chǎn)效率。在這個(gè)過程中,涂裝設(shè)備的工藝布局對涂裝流水線的使用有著重要的影響。這里我們將解釋涂層設(shè)備工藝布局中的典型錯(cuò)誤。
The painting equipment, working environment, painting management, painting process, and materials are directly related to the production efficiency of the painting production line. In this process, the process layout of the painting equipment has a significant impact on the use of the painting assembly line. Here we will explain typical errors in the process layout of coating equipment.
1、輸送設(shè)計(jì)程序達(dá)不到有些設(shè)計(jì)沒有考慮涂裝設(shè)備的懸掛方式(不同的涂裝掛件應(yīng)考慮不同的懸掛方式)、懸掛距離、上下坡度和水平轉(zhuǎn)彎距離的干擾、廢品率、涂裝設(shè)備利用率、產(chǎn)品的峰值生產(chǎn)能力等。也不考慮生產(chǎn)時(shí)間。這將導(dǎo)致生產(chǎn)不符合設(shè)計(jì)指南。
1. The conveying design program cannot achieve some designs that do not consider the suspension method of the painting equipment (different painting pendants should consider different suspension methods), suspension distance, interference from up and down slopes and horizontal turning distances, scrap rate, painting equipment utilization rate, peak production capacity of products, etc. Not considering production time either. This will result in production not meeting the design guidelines.
2、涂裝設(shè)備工藝時(shí)間有偏差為了降低成本,一些設(shè)計(jì)師經(jīng)常通過減少加工時(shí)間來實(shí)現(xiàn)他們的目標(biāo)。常見的有:
2. In order to reduce costs, some designers often achieve their goals by reducing processing time due to deviations in the process time of painting equipment. Common ones include:
1 .涂裝生產(chǎn)線前的過渡期不夠長,會導(dǎo)致液體串線;2.固化過程中沒有考慮具體的加熱時(shí)間,導(dǎo)致固化不良。3.油漆流平時(shí)間不足,導(dǎo)致漆膜流平不充分;4.固化后的冷卻時(shí)間不夠,導(dǎo)致涂裝過程中工件(或下部)過熱或固定不充分。
1 The transition period before the painting production line is not long enough, which can lead to liquid stringing; 2. The specific heating time was not considered during the curing process, resulting in poor curing. 3. Insufficient paint leveling time leads to insufficient leveling of the paint film; 4. Insufficient cooling time after curing can cause overheating or insufficient fixation of the workpiece (or lower part) during the coating process.
3、涂裝設(shè)備選擇不當(dāng)由于不同產(chǎn)品的不同要求,設(shè)備選擇也不同,各種涂裝設(shè)備各有利弊。如果無法向用戶解釋設(shè)計(jì),客戶會發(fā)現(xiàn)制造完成后涂層生產(chǎn)線不滿意。例如,粉末噴涂干燥隧道采用空氣幕隔熱,有清潔要求的工件不安裝凈化設(shè)備。這種錯(cuò)誤是涂裝設(shè)備工藝布局中最常見的錯(cuò)誤。
3. Improper selection of painting equipment is due to the different requirements of different products, and the selection of equipment is also different. Each painting equipment has its own advantages and disadvantages. If the design cannot be explained to the user, the customer will find that the coating production line is not satisfied after manufacturing is completed. For example, powder spray drying tunnels use air curtains for insulation, and workpieces with cleaning requirements do not have purification equipment installed. This type of error is the most common mistake in the layout of painting equipment processes.
4、未考慮涂裝設(shè)備節(jié)能問題
4. Not considering the energy-saving issue of painting equipment
目前,這種能源的價(jià)格變化相對較快。然而,如果在設(shè)計(jì)中不考慮這些問題,用戶的生產(chǎn)成本將會更高,一些用戶將不得不在短時(shí)間內(nèi)重建和購買設(shè)備。這不是顧客想要的。涂裝設(shè)備工藝布局設(shè)計(jì)的質(zhì)量對涂裝生產(chǎn)線的使用至關(guān)重要。如果涂裝設(shè)備的工藝布局不當(dāng),即使每一件設(shè)備都制造得很好,整個(gè)涂裝生產(chǎn)線也不容易使用。因此,在設(shè)計(jì)時(shí),我們必須避免上述常見錯(cuò)誤,從而造成不必要的損失!
At present, the price of this energy source changes relatively quickly. However, if these issues are not considered in the design, the production cost for users will be higher, and some users will have to rebuild and purchase equipment in a short period of time. This is not what the customer wants. The quality of process layout design for painting equipment is crucial for the use of painting production lines. If the process layout of the painting equipment is improper, even if each piece of equipment is manufactured well, the entire painting production line is not easy to use. Therefore, in design, we must avoid the common errors mentioned above, which can cause unnecessary losses!
本文由 工業(yè)涂裝流水線 友情奉獻(xiàn).更多有關(guān)的知識請點(diǎn)擊 http://www.9qmv.com/ 真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻(xiàn).敬請期待.
This article is a friendly contribution from the industrial painting assembly line For more related knowledge, please click http://www.9qmv.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.涂裝設(shè)備、工作環(huán)境、涂裝管理、涂裝工藝和材料直接關(guān)系到涂裝生產(chǎn)線的生產(chǎn)效率。在這個(gè)過程中,涂裝設(shè)備的工藝布局對涂裝流水線的使用有著重要的影響。這里我們將解釋涂層設(shè)備工藝布局中的典型錯(cuò)誤。
The painting equipment, working environment, painting management, painting process, and materials are directly related to the production efficiency of the painting production line. In this process, the process layout of the painting equipment has a significant impact on the use of the painting assembly line. Here we will explain typical errors in the process layout of coating equipment.
1、輸送設(shè)計(jì)程序達(dá)不到有些設(shè)計(jì)沒有考慮涂裝設(shè)備的懸掛方式(不同的涂裝掛件應(yīng)考慮不同的懸掛方式)、懸掛距離、上下坡度和水平轉(zhuǎn)彎距離的干擾、廢品率、涂裝設(shè)備利用率、產(chǎn)品的峰值生產(chǎn)能力等。也不考慮生產(chǎn)時(shí)間。這將導(dǎo)致生產(chǎn)不符合設(shè)計(jì)指南。
1. The conveying design program cannot achieve some designs that do not consider the suspension method of the painting equipment (different painting pendants should consider different suspension methods), suspension distance, interference from up and down slopes and horizontal turning distances, scrap rate, painting equipment utilization rate, peak production capacity of products, etc. Not considering production time either. This will result in production not meeting the design guidelines.
2、涂裝設(shè)備工藝時(shí)間有偏差為了降低成本,一些設(shè)計(jì)師經(jīng)常通過減少加工時(shí)間來實(shí)現(xiàn)他們的目標(biāo)。常見的有:
2. In order to reduce costs, some designers often achieve their goals by reducing processing time due to deviations in the process time of painting equipment. Common ones include:
1 .涂裝生產(chǎn)線前的過渡期不夠長,會導(dǎo)致液體串線;2.固化過程中沒有考慮具體的加熱時(shí)間,導(dǎo)致固化不良。3.油漆流平時(shí)間不足,導(dǎo)致漆膜流平不充分;4.固化后的冷卻時(shí)間不夠,導(dǎo)致涂裝過程中工件(或下部)過熱或固定不充分。
1 The transition period before the painting production line is not long enough, which can lead to liquid stringing; 2. The specific heating time was not considered during the curing process, resulting in poor curing. 3. Insufficient paint leveling time leads to insufficient leveling of the paint film; 4. Insufficient cooling time after curing can cause overheating or insufficient fixation of the workpiece (or lower part) during the coating process.
3、涂裝設(shè)備選擇不當(dāng)由于不同產(chǎn)品的不同要求,設(shè)備選擇也不同,各種涂裝設(shè)備各有利弊。如果無法向用戶解釋設(shè)計(jì),客戶會發(fā)現(xiàn)制造完成后涂層生產(chǎn)線不滿意。例如,粉末噴涂干燥隧道采用空氣幕隔熱,有清潔要求的工件不安裝凈化設(shè)備。這種錯(cuò)誤是涂裝設(shè)備工藝布局中最常見的錯(cuò)誤。
3. Improper selection of painting equipment is due to the different requirements of different products, and the selection of equipment is also different. Each painting equipment has its own advantages and disadvantages. If the design cannot be explained to the user, the customer will find that the coating production line is not satisfied after manufacturing is completed. For example, powder spray drying tunnels use air curtains for insulation, and workpieces with cleaning requirements do not have purification equipment installed. This type of error is the most common mistake in the layout of painting equipment processes.
4、未考慮涂裝設(shè)備節(jié)能問題
4. Not considering the energy-saving issue of painting equipment
目前,這種能源的價(jià)格變化相對較快。然而,如果在設(shè)計(jì)中不考慮這些問題,用戶的生產(chǎn)成本將會更高,一些用戶將不得不在短時(shí)間內(nèi)重建和購買設(shè)備。這不是顧客想要的。涂裝設(shè)備工藝布局設(shè)計(jì)的質(zhì)量對涂裝生產(chǎn)線的使用至關(guān)重要。如果涂裝設(shè)備的工藝布局不當(dāng),即使每一件設(shè)備都制造得很好,整個(gè)涂裝生產(chǎn)線也不容易使用。因此,在設(shè)計(jì)時(shí),我們必須避免上述常見錯(cuò)誤,從而造成不必要的損失!
At present, the price of this energy source changes relatively quickly. However, if these issues are not considered in the design, the production cost for users will be higher, and some users will have to rebuild and purchase equipment in a short period of time. This is not what the customer wants. The quality of process layout design for painting equipment is crucial for the use of painting production lines. If the process layout of the painting equipment is improper, even if each piece of equipment is manufactured well, the entire painting production line is not easy to use. Therefore, in design, we must avoid the common errors mentioned above, which can cause unnecessary losses!
本文由 工業(yè)涂裝流水線 友情奉獻(xiàn).更多有關(guān)的知識請點(diǎn)擊 http://www.9qmv.com/ 真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻(xiàn).敬請期待.
This article is a friendly contribution from the industrial painting assembly line For more related knowledge, please click http://www.9qmv.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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