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          工業涂裝流水線有哪些工藝流程?
          來源:http://www.9qmv.com/ 發布時間:2025-04-24

          工業涂裝流水線的工藝流程主要包括加熱固化、噴粉涂裝以及前處理三個環節。

          The process flow of industrial coating assembly line mainly includes three steps: heating and curing, powder coating, and pre-treatment.

          工業涂裝流水線在前處理階段,工件需經過表面處理以去除油污和銹蝕,這通常涉及手動簡易或自動前處理,后者又分為自動噴淋和自動浸噴兩種方式。在此過程中,會使用到多種藥液,如除油劑、除銹劑、表調劑和磷化劑等。

          In the pre-treatment stage of industrial painting assembly lines, workpieces need to undergo surface treatment to remove oil stains and rust, which usually involves manual or automatic pre-treatment, the latter of which is divided into two methods: automatic spraying and automatic immersion spraying. During this process, various chemical solutions will be used, such as degreasers, rust removers, surface conditioners, and phosphating agents.

          安全措施在前處理工段至關重要,包括制定強酸強堿的管理制度、提供必要的保護著裝,以及配置安全可靠的搬運、盛裝和配置器具。同時,還需制定應對突發事故的緊急處理措施。

          Safety measures are crucial in the pre-processing section, including establishing a management system for strong acids and alkalis, providing necessary protective clothing, and configuring safe and reliable handling, packaging, and equipment. At the same time, emergency response measures for sudden accidents need to be formulated.

          此外,環保措施也不容忽視,需配置抽氣排氣、排液和三廢處理裝置以處理可能產生的廢氣、廢液等。

          In addition, environmental protection measures cannot be ignored, and it is necessary to install exhaust, liquid discharge, and three waste treatment devices to treat possible waste gases, liquids, etc.

          懸掛噴粉線

          經過前處理的工件,其質量會受到前處理液及涂裝流水線工藝流程的影響。為防止短時間內再次生銹,一般會在前處理后的幾道工序中進行磷化或鈍化處理。在噴粉前,還需對已磷化的工件進行干燥以去除表面水分。

          The quality of workpieces that have undergone pre-treatment will be affected by the pre-treatment solution and the coating assembly line process flow. To prevent rusting again in a short period of time, phosphating or passivation treatment is usually carried out in several processes after pre-treatment. Before powder coating, the phosphated workpiece needs to be dried to remove surface moisture.

          在噴粉涂裝階段,少量工件可手動噴粉,而大量工件則通常采用自動或手動噴粉裝置。關鍵是要確保所噴工件著粉均勻、厚度一致,避免薄噴、漏噴和擦落等缺陷。

          During the powder coating stage, a small number of workpieces can be manually powder coated, while a large number of workpieces usually use automatic or manual powder coating devices. The key is to ensure that the sprayed workpiece has uniform powder coating and consistent thickness, avoiding defects such as thin spraying, missed spraying, and scraping off.

          最后是工業涂裝流水線的固化工序,此環節需注意防止粉末碰落和擦粉現象,并嚴格控制烘烤工藝及溫度、時間,以防止色差和固化不足的問題。對于大量自動輸送的工件,同樣需要仔細檢查是否漏噴、噴薄或局部擦粉,確保合格工件進入烘道。

          Finally, the curing process of the industrial coating assembly line requires attention to preventing powder from falling off and rubbing, and strictly controlling the baking process, temperature, and time to prevent color difference and insufficient curing. For a large number of automatically transported workpieces, it is also necessary to carefully check for any missed spraying, thinning, or localized powder coating to ensure that qualified workpieces enter the drying oven.

          涂裝,即將保護層或裝飾層覆蓋于非金屬和金屬表面,旨在增強其耐用性和美觀度。隨著科技的不斷進步,涂裝流水線已從手工模式逐漸演變為高度自動化的生產線,其應用領域亦日益廣泛。

          Painting, which involves covering non-metallic and metallic surfaces with a protective or decorative layer to enhance their durability and aesthetic appeal. With the continuous advancement of technology, the painting assembly line has gradually evolved from manual mode to highly automated production line, and its application fields are becoming increasingly widespread.

          本文由工業涂裝流水線友情奉獻.更多有關的知識請點擊:http://www.9qmv.com我們將會對您提出的疑問進行詳細的解答,歡迎您登錄網站留言.

          This article is a friendly contribution from the industrial painting assembly line For more information, please click: http://www.9qmv.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

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